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Production optimisation at the paper converting industry

Project title Production optimisation at the paper converting industry
User company name UPM-Kymmene, Walki-Wisa
Industry sector Pulp and Paper
Production process type Product: Converted paper (barrier coated and laminated packings among others)
Application area Product/Process Design Optimisation
Country of residence of the user Finland
Employees 500-2000
Year the project started 1998
Supplier of service Faculty of Chemical Engineering, Åbo Akademi University

Link to supplier: http://www.abo.fi/fak/ktf/at/
Tool(s) WisaTrim
Pay-back time in months N/A
Type of simulation used
Optimisation Algorithms
Short description of the project Software to solve trimm-loss problems ( trimm-loss of about 4 %), occured in converted paper production site, was needed. The selected solution optimises all the orders (the amount of raw paper and the size of reels) and the way the product reels are produced (which macine to use, how to cut etc.) by using MIP optimisation. The profit was increased as well as the production output (Reference: Westerlund, T. and Isaksson J., Some efficient formulations for the simultaneous solution of trim-loss and scheduling problems in the paper-convertinf industry, Chemical Engineering Research and Design 76 (1998) 677-684).
Soft Benefits N/A
Public quantitative benefits The optimisation resulted in savings of 1,7 Million euro/ year due to reduced amount of trimm-losses. The capacity increase was about 12.5 %
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