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Benefits of Simulation


Have you ever wondered what the bottom-line improvements in industrial simulation projects are?

This section of Sim-Serv highlights the benefits of simulation in recent projects.

In this section you will find:

Simulation of worker scheduling in a work shop Less than 1
Loading/Unloading Area Analysis in Distribution Center Less than 1
Supply chain solution reduced inventory levels Exactly 3
Optimisation of colour batching in car production Exactly 4
Determine feasibility of changing raw material while maintaining throughput (ref: case Rhone-poulenc2) Exactly 6
Rapid control prototyping for forest harvester Approximate 6
Production planning tool enhanced planning accuracy Exactly 9
Production costs of rubber and plastic products reduced by 30% Less than 12
Modeling and Simulation of Particle Size Distribution in a Mining Process Exactly 12
Agricultural product formulation plant: identification of operating parameter changes resulted in capacity increase (ref: case Rhone-Poulenc) Approximate 15
Modeling and Controlling of Electroless Nickel Plating Process Approximate 40
Optimisation of batch cooking pulp process reduced Kappa variations and resulted in energy and cost savings N/A
Optimisation of the usage of fine chemical plants resulted in capital and operating cost savings N/A
Enhanced data availability and the use of simulation software shortened project duration N/A
Training simulator: the better share of knowledge and increased safety in the chemical production site N/A
Scheluding and optimisation of production in pharmaceutical industry N/A
The integration of process simulation in operational analysis N/A
Scheduling resulted in enhanced performance in the fine chemical plant. (ref: case Genencor Intl) N/A
The reduced number of type changes resulted in savings in glass production. (ref: case Lahden lasitehdas) N/A
Dye Manufacturer: the recipe master tool resulted in capacity increase. (ref: case dye manufacturer) N/A
MILP was used to optimise raw material usage and to ensure the quality of recycled aluminium products. (ref: case Kuusakoski) N/A
The integration of process simulation in operational analysis. (ref: case Eli Lilly) N/A
The data reconciliation software used in the refinery resulted in energy savings N/A
FCC training simulator shortens the operator training period N/A
Scheduling increased product yeald by 2-3 % in food processing plant N/A
Modelling enhanced the operation of steel production facility N/A
Production planning and scheduling made it easier to response customer orders in food industry N/A
Modelling used for studying the retrofit possibilities at the chemical plant N/A
Modelling was used for the design of new acetyl acetone reactor N/A
Data reconciliation for the sulphur purifying unit N/A
The data reconciliation software reduces the number of routine analysis at the chemical site N/A
Data reconciliation enhances operation at the nuclear power plant N/A
Production optimisation at the paper converting industry N/A
Production optimisation in the metals production N/A


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